ADM-205 Foundations in Advanced Manufacturing - Production

This course is designed to serve those interested in entering the workforce for advanced manufacturing, incumbent workers of local companies, secondary HS seniors for technical skills development and apprentices in the local area that are required to gain related instruction for their DOL Occupation. The content of this course prepares students to safely step into a production based workplace and enter into additional coursework for advanced manufacturing. The content for manufacturing processes and production includes: identifying customer needs, determining resources available for the production process, setting up equipment for the production processes, setting up team production goals, make job assignments, coordinate work flow with team members and other work groups, communication production and material requirements and product specifications, document product and process compliance with customer requirements and prepare final product for shipping and distribution.

Credits

3

Prerequisite

ADM-100

Lecture Contact Hours

3

Lab Contact Hours

2

Other Contact Hours

0

Department

• Science & Technology

Grading Scheme

• Letter

SUNY Gen Ed Credit

• No

Course Learning Outcomes

1. Execute the use of hand tools, machine operation, machine tooling, mechanical linkages of machine operation and procedures for each piece of equipment.
2. Demonstrate standard operating procedures based on industry standards, technical manuals, and maintenance manuals.
3. Identify ways to increase production efficiencies by applying the following manufacturing concepts: bottlenecks, balance of workflow, Lean Manufacturing, cost estimating, production data and metrics.
4. Apply mechanical principles to different manufacturing materials and machines, as well as the concepts in production control including the operation of push pull production systems, just-in-time production and methods of feedback to control quality.

View Course Outline

ADM 205: Foundations in Advanced Manufacturing - Production

Department

Science and Technology

Course Description

This course is designed to serve those interested in entering the workforce for advanced manufacturing, incumbent workers of local companies, secondary HS seniors for technical skills development and apprentices in the local area that are required to gain related instruction for their DOL Occupation. The content of this course prepares students to safely step into a production based workplace and enter into additional coursework for advanced manufacturing. The content for manufacturing processes and production includes: identifying customer needs, determining resources available for the production process, setting up equipment for the production processes, setting up team production goals, make job assignments, coordinate work flow with team members and other work groups, communication production and material requirements and product specifications, document product and process compliance with customer requirements and prepare final product for shipping and distribution.

Credit Hours

3

Contact Hours

Lecture	3
Lab	2
Other	0

Grading Scheme

Letter

Prerequisites

ADM-100

Course Learning Outcomes

1. Execute the use of hand tools, machine operation, machine tooling, mechanical linkages of machine operation and procedures for each piece of equipment.
2. Demonstrate standard operating procedures based on industry standards, technical manuals, and maintenance manuals.
3. Identify ways to increase production efficiencies by applying the following manufacturing concepts: bottlenecks, balance of workflow, Lean Manufacturing, cost estimating, production data and metrics.
4. Apply mechanical principles to different manufacturing materials and machines, as well as the concepts in production control including the operation of push pull production systems, just-in-time production and methods of feedback to control quality.

Topic Outline

1. Mechanical Principles
   1. Six types of simple machines
   2. Operation and application of levers
   3. concepts of force and weight
2. Mechanical Linkages
   1. Effects of friction on machine operation
   2. Operation of machine linkages, cams and turnbuckles
3. Material Quality Control
   1. Types, properties, and applications of materials
   2. Chemicals used to manufacture products
4. Manufacturing Materials and Processes
   1. Types of manufacturing materials
5. Machine Processes
   1. Interpret stock material sizes and types from specifications
   2. Use a band saw to cut stock materials to size
   3. Types of machine tools
6. Machine Tooling
   1. Use basic layout techniques to prepare a part for machining
   2. Size a drill bit
   3. Identify drill bit by size
   4. Select and install drill press tooling
   5. Operate a drill press
7. Machine Operations
   1. Use a drill press to perform basic drilling operations
   2. Reaming, counter coring, countersinking, and tapping
8. Hand Tools
   1. Types
   2. Applications and use of hand tools
   3. Portable power tools
9. Equipment Procedures
   1. Interpret standard operation procedures
   2. Read technical manuals to obtain information
   3. Total productive maintenance
   4. Machine operation procedures
10. Production, Planning and Workflow
    1. Basic concepts of production planning
    2. Work flow and facilities layout
    3. Identify bottlenecks and ways to balance workflow
    4. Lean manufacturing concepts
    5. Product cost estimating
11. Manufacturing Metrics
    1. How manufacturing uses data to increase production efficiency
12. Production Control
    1. Operation of push and pull production systems
    2. Just-in-time production
    3. Methods of feedback to control quality